Automobile Manufacturing

In automotive manufacturing, the quality of precision injection-molded parts directly impacts vehicle safety and performance. Our mold temperature controllers deliver precise temperature control within ±0.5°C, eliminating sink marks and weld lines for components like bumpers, dashboards, and lamp housings while reducing cycle times by over 15%. Designed specifically for the automotive industry, explosion-proof and high-temperature models (up to 180°C) meet stringent requirements for engineering plastics (e.g., PA, PPS) and large molds, helping OEM suppliers comply with TS 16949 quality certification.

In automotive injection molding, sprue materials from large components (e.g., fuel tanks, seat frames) can account for up to 30% of production. Our large central crushers feature a double-layer soundproof design and high-torque cutting blades, achieving hourly processing capacities of up to 800kg. They produce uniform, dust-free granules when crushing engineering plastics like PE, PP, and ABS, allowing direct recycling with up to 25% incorporation ratio. Fully automated dust removal and shock absorption systems integrate with central feeding setups, helping automotive parts manufacturers achieve green production and save millions annually in material costs.

Automotive injection molding demands high cooling efficiency and operational stability. Our air-cooled chillers feature fully sealed scroll compressors and high-efficiency fin heat exchangers, offering cooling capacities from 10RT to 200RT. They operate reliably even in ambient temperatures up to 45°C, ensuring continuous efficiency for injection molding machines and laser welding equipment. With 20% higher energy savings than traditional water-cooled systems and no water quality dependency or scaling risks, our chillers are ideal for 24/7 production in automotive factories.

Automotive injection molding requires a balance of efficiency and consistency. Our 6-axis servo robots support payloads up to 50kg with ±0.1mm repeat positioning accuracy, enabling precise handling of complex parts such as door panels and intake manifolds while performing stacking, insert loading, and inspection tasks. The open PLC system integrates seamlessly with major injection molding machine brands (e.g., ENGEL, ARBURG), enabling quick mold changes and flexible production for "lights-out" manufacturing, reducing labor costs by 70%.